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Pipeline Inspection Using Intelligent Pigs Workshop

Meeting Agenda
Columbus, Ohio

Day Time Topic
1 7:15 AM - 8:00 AM Continental Breakfast
1 8:00 AM - 10:00 AM An Introduction to the Workshop and to Intelligent Pigging
Fraser Farmer, PipeLink Associates

  • The Workshop presentations
  • What is a Pig, an Intelligent Pig
  • Overview - kinds of pigs
  • Historical development
  • Class introductions
1 10:00 AM - 2:00 PM Pigging Field Operations Success Factors
Rusty Jackson, Tuboscope Pipeline Services

  • Pipeline piggability evaluation
  • Line cleanliness requirements
  • When to use caliper, gaging, and dummy pigs
  • Bends, fittings and other restrictions
  • Modeling/simulation/verification
  • Pig launching, propelling, tracking, and receiving
  • Defect locating - marker systems, GPS coordination
  • What pigging vendors expect from pipeline companies
1 12:00 PM - 1:00 PM Lunch (provided)
   
1:00 PM - 2:00 PM
   

Pigging Field Operations Success Factors (continued)

 

1 2:00 PM - 3:00 PM Bore Diameter Measurement
Chuck Harris, T.D. Williamson, Inc.

  • Pipeline bore proving
  • Pipeline bend assessment
  • Dent detection and sizing
  • Gauging pigs
  • Conventional caliper inspection
  • Clock caliper inspection
  • Dummy tools
  • Magnetic deformation tool
 
1   3:00 PM - 5:00 PM    

Inertial Tools and Pipeline Mapping

Stephen Westwood, BJ Pipeline Inspection Services
    • Baseline surveying
    • Digital mapping of pipeline routes
    • Assessment of subsidence, strain
    • Assessment of damaged and buckled sections due to upheaval
    • Generation of as-built drawings of operational pipelines
    • Creation of a Geographic Information System (GIS)
2 7:15 AM - 7:30 AM Continental Breakfast (at hotel)

7:30 -- Bus to Pipeline Simulation Facility, West Jefferson Ohio

2 8:00 AM - 12:00 PM Magnetic Flux Leakage (MFL)
Bruce Nestleroth, Battelle

  • Basic principles: magnets, sensors, resolution
  • Operational limitations: velocity, bends, thick pipe
  • Detection of defects and pipeline features
  • Metal loss corrosion sizing
  • MFL for Mechanical Damage
  • Circumferential MFL
2 12:00 PM - 1:00 PM Lunch (provided)
2 1:00 PM - 2:15 PM Display of MFL Data

Stephen Westwood, BJ Pipeline Inspection Services

 

2 2:15 PM - 2:30 PM Battelle Pipeline Simulation Facility Tour
2 2:30 PM - 4:15 PM MFL Signal Scavenger Hunt
Bruce Nestleroth, Battelle

During this session participants will put into practice what they have learned in the training so far. Participants will try to locate defects given data collected during an intelligent pig test run.
2 4:15 PM - 5:00 PM Chemical Cleaning
Steve Turner, BakerHughes/PMG
  • Use of chemicals, handling same and disposal
  • How to optimize a cleaning program
  • How to tell if the line is clean
2 6:30 PM - 8:30 PM Hosted Dinner (hosted by Pipelink Associates, Battelle, SGA)
Buca di Beppo's (across from the hotel)
Note: Attendees of the "Pipeline Repair Workshop" will join us.

3 7:15 AM - 8:00 AM Continental Breakfast (at hotel)
3 8:00 AM - 10:30 AM Liquid Coupled Ultrasonic Inspection for Metal Loss and Cracks
Neb Uzelac, NDT Systems & Services AG

  • Metal Loss Detection and Sizing
  • Basic principles, sensors, resolution
  • Defect detection and discrimination
  • Defect sizing and assessment
  • Axial Crack Detection and Sizing
  • Basic principles, sensors, resolution
  • Defect detection and discrimination
  • Defect sizing and assessment
3 10:30 AM - 11:00 AM Bus to Pipeline Simulation Facility, West Jefferson Ohio
3 11:00 AM - 12:00 PM Pigging and Direct Assessment (with ½ hour lunch break)
Tom Bubenik, CC Technologies

12:00 PM - 12:30 PM Lunch (provided)

3 12:30 PM - 2:30 PM Pipeline Defects and Analysis
Tom Bubenik, CC Technologies
  • Corrosion, stress corrosion cracking, mechanical damage
  • Codes and practices for defect assessment
  • Comparison with test results
3 2:30 PM - 5:00 PM Repair Methods Demonstrations
  • RTD - Corrosion Defect Sizing - James Grant
  • Clockspring - Buddy Powers
  • TD Williamson - Dixit Kadakia
  • Plidco - Pete Haburt
  • Dresser – Matt Lewis
  • GE Epoxy Filled Sleeve - invited
  • Armor Plate - invited

3 5:00 PM Return to Hotel
4 7:15 AM - 8:00 AM Continental Breakfast (at hotel)
4 8:00 AM - 9:00 AM Axial Defect Detection
Clay Goudy, GE Energy
  • Wheel Coupled Ultrasonic Inspection
  • EMAT tools crack detect
  • Other inspection tools
4 9:00 AM - 11:00 PM Role of Intelligent Pigging in Pipeline Integrity
Fraser Farmer, PipeLink Associates
  • Pipeline integrity management
  • Risk assessment
  • Geographic information systems
  • Information integration
4   11:00 AM - 12:00 PM    

Data Handling and Reporting

Fraser Farmer, PipeLink Associates

  • Requirements
  • Data/reporting formats
4 12:00 PM - 1:00 PM Lunch (provided)
4 1:00 PM - 2:15 PM Things to Consider After You Get the Pigging Report
Clay Goudy - GE Energy
  • Maintenance planning
  • Integrity Management
  • Re-inspection scheduling
4 2:00 PM - 4:00 PM

Pigging Standardization     

Bryce Brown, H. Rosen Engineering

  • Standards
  • Pipeline Operators Forum Standard
  • The emerging standards
    - NACE Pigging Recommended Practice
    - API ILI Equipment standard
    - ASNT Personnel qualification standard
  • Standardized reporting
  • Performance testin

4 4:00 PM - 5:30 PM Contracting Issues
Fraser Farmer, PipeLink Associates

  • Responsibilities and liabilities
  • Performance expectations
  • Stuck, lost, damaged pigs
  • Damaged pipeline, flow restrictions
  • A contract template will be provided
5:30 PM Workshop Adjourns